Custom Industrial Filter Manufacturers

Industrial filter usage and related precautions

In modern industrial production, industrial filters play a vital role. Its main function is to remove impurities from liquids or gases to ensure the smooth progress of the production process and the stability of product quality. In order to give full play to the performance of industrial filters, users need to understand the selection, installation, commissioning, operation and maintenance of industrial filters before use.
Selection and preparation
Choosing a suitable industrial filter is the first step to ensure the filtering effect. NanTong Hennly provides a variety of industrial filters, including screening, cloth, cartridge and plate filters. Different types of filters are suitable for different application scenarios and have their own unique filtering accuracy and efficiency. When selecting, users need to comprehensively consider factors such as the characteristics of the filter medium, the size of the particles, the flow rate and the working pressure of the system. In addition, ensuring that the filter and its accessories are intact, the power cord and plug are not damaged, and the connecting parts are tight and not loose is the basic premise for ensuring the normal operation of the filter.
Installation and commissioning
The installation of industrial filters should be selected in a stable, neat, dry and easy-to-maintain place. It is usually recommended to install it in an area with slow liquid flow to reduce the pressure loss of the liquid in the filter, thereby improving the filtering effect. During the installation process, ensure that the corresponding interfaces and sealing devices are configured to prevent leakage and secondary contamination of impurities. NanTong Hennly's filter design fully considers the convenience of users, and provides detailed installation guides and necessary accessories to ensure that users can easily complete the installation.
Startup and operation
Before starting the filter, it is necessary to inject fluid into its pipeline to ensure that the filter medium is fully mixed with the fluid. Subsequently, start the equipment according to the instructions of the operating manual and operate it at the set treatment concentration and flow rate. NanTong Hennly's filters are equipped with advanced control systems that can monitor the filtering status in real time and automatically adjust parameters to ensure the stability and efficiency of the filtering process.
Stop and backwash
When the filter's efficiency decreases or the pressure rises significantly, it usually means that the residue in the filter has blocked the filter pores. At this time, it is necessary to stop filtering immediately and backwash. Backwashing is an important step to remove residues from the filter and is essential to extend the service life of the filter. NanTong Hennly's filters have a convenient backwashing function. Users only need to follow the instructions in the operating manual to effectively remove blockages.
Precautions
Regular inspection and maintenance
To ensure the normal operation of the filter, users should develop a detailed maintenance plan and regularly check the working status of the filter. This includes evaluating the status of the filter media, regular cleaning and replacing damaged parts. Keeping the filter clean and dry to avoid moisture and corrosion is the focus of maintenance work.
Safe operation
During the use of industrial filters, ensure that the power supply and sockets are dry to prevent electrical accidents. At the same time, try to avoid continuous use of the filter for a long time to prevent the motor from overheating and causing damage or fire. If the filter host is found to be overheated, emitting a burning smell or abnormal vibration and noise, it should be stopped immediately and repaired. In addition, when operating at high altitude or in a small space, it is important to follow relevant safety regulations to ensure the safety of the operator.

What are the structural design advantages of industrial filter?

Modular design
NanTong Hennly's industrial filters adopt a cutting-edge modular design concept, which enables each component to be disassembled and replaced independently. This design significantly improves the convenience and efficiency of maintenance, reduces maintenance costs, and allows users to flexibly configure filters according to actual needs to meet the filtering requirements of different application scenarios. Our filter products provide filter units of various specifications. Users can choose appropriate modules to combine according to the required air flow and filtration accuracy to build a filtration system that meets specific production environments and process requirements. This flexibility not only optimizes resource allocation, but also improves the adaptability of equipment, ensuring that it always maintains efficient operation in a changing industrial environment.
High-efficiency filter media
In the selection of filter media, NanTong Hennly pays attention to the performance and durability of materials. We use high-strength filter materials, such as the mesh core formed by integral stamping of stainless steel plates, which can withstand high differential pressure without deformation or damage. This filter material has excellent corrosion resistance, is not easy to rust, has a smooth surface and is not easy to scale, which significantly extends the service life of the filter. In addition, we carefully select suitable filter media, including activated carbon, ceramics and fibers, according to the specific needs of different application scenarios to ensure the optimization of filtration effects. This diverse material selection enables our filters to operate efficiently under various working conditions and meet customers' strict requirements for filtration performance.
Compact structure design
In terms of space utilization, NanTong Hennly's industrial filters adopt a compact structure design to ensure that the connection between each module is simple and efficient. This design feature allows multiple filter units or different functional modules to be flexibly combined and arranged in a limited space, which not only saves installation space, but also facilitates users to personalize the design and configuration of the filter system according to actual site conditions and process requirements. For example, some of our filter products are designed to be compact and can be installed in almost any position, such as on a chip conveyor, greatly improving space utilization.