Custom Industrial Double Planetary Disperser Manufacturers

What are the advantages and characteristics of the mixing system of Double Planetary Disperser

The core advantage of the double planetary disperser is that the synchronous rotation and revolution of the two stirring paddles ensures that the materials are mixed in all directions and without dead angles in the mixing container. This design not only improves the mixing efficiency of the materials, but also achieves a highly uniform state in a short time, greatly improving production efficiency.
In the design and manufacture of stirring paddles, NanTong Hennly Machinery has a professional team with superb technology and has accumulated rich industry experience. The material, shape, size and speed of the stirring paddle are strictly calculated and verified by multiple experiments to ensure that they can meet the mixing requirements of different materials. At the same time, the wear resistance and corrosion resistance of the stirring paddle have also been significantly improved, which effectively extends the service life of the equipment. The optimization of these designs enables the double planetary mixer to operate stably and ensure the mixing effect when facing various complex materials.
The double planetary mixer is particularly outstanding in terms of efficient mixing and dispersing performance. Its mixing system not only achieves all-round mixing of materials, but also has excellent dispersing performance. During the mixing process, the shear force and dispersing force generated by the rotation and revolution of the impeller can effectively break the agglomeration phenomenon in the material and refine the large particles into uniform fine particles. This dispersing ability significantly improves the fineness and uniformity of the final product, making it more widely used in the pharmaceutical, chemical, food and other industries.
For the treatment of high-viscosity and high-density materials, the double planetary mixer also shows excellent performance. By adjusting the speed and shape of the impeller, and equipping auxiliary equipment such as scraping devices, the equipment can flexibly respond to the mixing and dispersing needs of various complex materials. This feature makes the double planetary mixer an ideal choice in a variety of industries, meeting customers' urgent needs for high-performance mixing equipment.
As a professional mixing equipment manufacturer, NanTong Hennly Machinery is committed to providing customers with customized services and solutions. For the mixing system of the double planetary mixer, the company can provide personalized design and manufacturing services according to the specific needs of customers. Whether it is the shape and capacity of the mixing container or the material and shape of the impeller, NanTong Hennly Machinery can flexibly adjust according to customer requirements to ensure that the final product can perfectly meet the customer's application needs.

What are the maintenance measures for Double Planetary Disperser?

Daily maintenance
Lubrication inspection and maintenance
In order to ensure the efficient operation of Double Planetary Disperser, it is essential to regularly inspect and maintain the lubrication parts of the equipment. These lubrication parts include reducers, bearings, etc., and it is necessary to ensure that the lubricating grease is sufficient and clean. NanTong Hennly recommends that customers select appropriate lubricating grease according to the guidance of the equipment manual and replace it regularly to reduce friction and wear, thereby extending the service life of the equipment.
Cleaning and dust prevention
The cleanliness of the equipment directly affects its performance and service life. Therefore, the sanitation management of the equipment should be taken seriously during the maintenance process. After each use, be sure to clean the mixing container, mixing paddle and surrounding areas in time to prevent corrosion or blockage caused by material residue. At the same time, it is recommended to use a special cap to cover the sampling port (if equipped with the equipment) to avoid foreign matter intrusion and affect the normal operation of the equipment. NanTong Hennly provides efficient cleaning tools and cleaning agents to ensure the safety and efficiency of the cleaning process.
Electrical inspection
Periodically conduct a comprehensive inspection of the electrical system of the equipment, including motors, cables and junction boxes, to ensure that they are not damaged or loose, so as to prevent equipment shutdown due to electrical failure. NanTong Hennly's professional technical team can provide customers with systematic inspection and maintenance services for the electrical system to ensure that the equipment operates in the best condition.
Professional maintenance
Filter replacement and self-cleaning
The Double Planetary Disperser is equipped with a high-precision filter designed to prevent impurities from entering the mixing system. NanTong Hennly recommends that customers replace the filter regularly and perform self-cleaning operations according to the instructions in the equipment manual. If the equipment cannot be self-cleaned, customers should contact NanTong Hennly's technicians in time to avoid damage to the equipment due to self-disassembly or modification.
Seal and bearing inspection
Seals and bearings are key components that are prone to wear during equipment operation and need to be checked for wear regularly. NanTong Hennly provides seal and bearing replacement services to ensure that there is no leakage and abnormal noise during the operation of the equipment. At the same time, the company recommends that customers regularly check the lubrication status of the bearings and replenish lubricating grease in time to ensure the smooth operation of the equipment.
Hydraulic system maintenance
For the Double Planetary Disperser equipped with a hydraulic lifting system, the maintenance of the hydraulic system is particularly important. NanTong Hennly emphasized that customers should regularly check the cleanliness and level of hydraulic oil, replace contaminated hydraulic oil in time, and clean the hydraulic system. At the same time, it is also necessary to regularly check the wear of hydraulic hoses and connectors to ensure the stable operation of the hydraulic system and avoid production interruptions caused by hydraulic failures.